Cutter Selection Guide for Reaming, Tapping & Facing

This article contains an array of tables to assist in choosing the correct tools, cutters and spacers when reaming, tapping, or facing bicycle frames. The products referenced in this article can be found under the Frame & Fork Tools category.

1

Bottom Bracket Shell Machining

Figure 7-61

Tools Required for Tapping and Facing:

The BTS-1 is capable of tapping and facing threaded bottom bracket shells, and includes the #691 & #692 taps and #690 facer.

The BFS-1 is purpose-built specifically for facing threaded bottom bracket shells, with a tension spring system for added pressure to the facer. It includes the #690 facer and #681 & 682 bushings.

BB Standard Shell Dim. Tap & Face Face Only
Threaded English 33.7 mm ID BTS-1, 690, 691, 692 BFS-1 or BTS-1, 690, 681, 682
Threaded Italian 35 mm ID BTS-1, 690, 693 (2 required) BFS-1 or BTS-1, 690, 688 (2 required)
Threaded T47 46 mm ID BTS-1, 690-XL, 647L, 647R BFS-1 or BTS-1, 690-XL, 648L, 648R

Tools Required for Reaming and Facing:

Threadless bottom bracket shells can be machined with various racers, facers, pilots and centering cone adaptors. All options require the use of either the HTR-1, HTR-1B and HTR-HS.

BB Standard Shell Dim. Ream & Face Ream Only Face Only
BB30, PF42 42 mm ID 750.2, 690-XL, 752 750.2, 752 750.2, 690-XL, 764
PF30, PF46 46 mm ID 750.2, 690-XL, 791 750.2, 687, 791 750.2, 690-XL, 791P
BBright Direct Fit 42 mm ID 750.2, 690-XL, 752 752, 750.2
BBright Press Fit 46 mm ID 750.2, 690-XL, 791 750.2, 687, 791 750.2, 690-XL, 791P
386 Evo 46 mm ID 750.2, 690-XL, 791 750.2, 687, 791 750.2, 690-XL, 791P
BB86/92, PF41, PF24 41 mm ID 750.2, 690-XL, 744 750.2, 687, 744 750.2, 690-XL, 764
2

Head Tube Machining

Figure 14-1

Tools Required for Reaming and Facing:

All options require the use of either the HTR-1, HTR-1B and HTR-HS plus correct accessory.

Headset Std. Headset Cup Dim. Head Tube Dim. Ream & Face Face Only
1″ External Cup (EC29) 30.00–30.10 mm OD 29.85–29.90 mm ID 762, 690
1″ External Cup (EC30) 30.20–30.30 mm OD 30.05–30.10 mm ID 751.2, 690 763, 690
1⅛″ External Cup (EC34) 34.05–34.15 mm OD 33.90–33.95 mm ID 754.2, 690 765, 690
1¼″ External Cup (EC37) 37.05–37.15 mm OD 36.90–36.95 mm ID 766, 690
1.5″ External Cup (EC49) 49.70–49.75 mm OD 49.57–49.61 mm ID 758.2, 750.2 767, 690-XL, 750.2
1⅛″ Internal Cup (ZS44) 44.05–44.10 mm OD 43.95–44.00 mm ID 788, 690-XL, 750.2 768, 690-XL, 750.2
1.5″ Internal Cup (ZS56) 55.99–56.04 mm OD 55.90–55.95 mm ID 789, 690-XXL, 750.2 790, 690-XL, 750.2
1⅛″ Integrated Upper
(IS41)
no cup 41.10–41.20 mm ID,
3.1–3.2 mm Depth
756S.2, 690-XL, 750.2
1⅛″ Integrated Lower
(IS41)
no cup 41.10–41.20 mm ID,
6.9–7.0 mm Depth
756S.2, 690-XL, 750.2
1⅛″ Integrated (IS42) no cup 41.95–42.05 mm ID,
2.8–3.0 mm Depth
761S.2, 690-XL, 750.2
1⅛″ Integrated (IS42) no cup 41.95–42.05 mm ID,
6.6–6.8 mm Depth
761S.2, 690-XL, 750.2
1¼″ Integrated (IS47) no cup 47.05–47.10 mm ID 799, 690-XL, 750.2
1.5″ Integrated (IS52) no cup 52 mm ID 738, 690-XL, 750.2
3

Fork Threading

FTS-1 002

Tools Required for Fork Threading:

The FTS-1 Fork Threading Set includes parts #606 and #610 for threading 1″ x 24 tpi forks. Dies and guides for the 1⅛″ x 26 tpi and 1¼″ x 26 tpi standards are available separately.

Fork Thread Required Die Required Guide
1″ x 24 tpi 606 610
1⅛″ x 26 tpi 607 611
1¼″ x 26 tpi 608 612
4

Fork Crown Race Cutting

CRC-15 001

Tools required for Fork Crown Race Cutting:

The CRC-1 is designed to machine fork crown race seats. It includes the necessary bushings and cutters for 1″ and 1⅛″ forks.

The CRC-15 is used in conjunction with the CRC-1 to machine crown race seats on forks with a 1⅛″-to-1½″ taper.

Fork Size Crown Race Seat Required Tools
1″ 26.5 mm CRC-1
1″ 27.1 mm CRC-1
1⅛″ 30.1 mm CRC-1
1⅛″-to-1.5″
Tapered*
30.1 mm CRC-1, CRC-15

*Maximum taper length is 4.25 inches.

5

Misc. Tapping Applications

TH-2 005

Tools Required for Tapping:

Park Tool offers a full line of taps for crank arms and various frame applications, as well as tap handles for ease of use. The TH-1 and TH-2 fit most common bicycle taps, including the Park Tool taps in the table below.

Application Thread Required Tap
Pedal tap 1/2″ x 20 tpi TAP-3 (set of 2)
Pedal tap 9/16″ x 20 tpi TAP-6 (set of 2)
Rear wheel dropout
alignment screws
M3 x 0.5 TAP-7
Water bottle, toe clips,
fender and rack bosses
M5 x 0.8 TAP-8
Cantilever brakes,
large fender bosses
M6 x 1 TAP-9
Derailleur hanger M10 x 1 TAP-10

NOTE: The standards listed in these tables are for the components that can be machined using Park Tool products. This page is not an exhaustive list of standards used in the bicycle industry. Parts should always be accurately measured to ensure the correct tools are used.